Sausage Bean Chili Smoky Flavor

Featured in: One-Pot Recipes

This hearty chili combines slices of smoky sausage with tender black and kidney beans simmered in a tomato-rich broth. Flavored with chili powder, cumin, smoked paprika, and robust aromatics like garlic and onion, it offers a well-balanced edge of warmth and smokiness. Ready in under an hour, it’s perfect for family dinners or casual gatherings. Easy to adapt with favorite garnishes such as cheddar, sour cream, or fresh cilantro, and flexible for varying spice levels. Enjoy leftovers the next day for even richer flavor.

Updated on Tue, 30 Sep 2025 20:01:19 GMT
Steaming bowl of Sausage and Bean Chili, a delicious blend of flavors topped with fresh cilantro. Save
Steaming bowl of Sausage and Bean Chili, a delicious blend of flavors topped with fresh cilantro. | ovenharmony.com

This hearty sausage and bean chili has been my winter comfort food staple for years. The combination of smoky sausage, tender beans, and rich tomato base creates a satisfying meal that's perfect for cozy evenings or feeding a hungry crowd on game day.

I first created this recipe during a particularly cold winter when my family needed something warming but I had limited time for cooking. Now it's requested at least twice a month during the colder seasons, and the leftovers never go to waste.

Ingredients

  • Smoked sausage: Adds incredible depth and savory flavor without requiring long cooking times. Look for kielbasa or andouille for the best smoky notes.
  • Onion and bell pepper: Create the aromatic foundation. Choose firm vegetables with vibrant color for the freshest flavor.
  • Kidney and black beans: Provide hearty texture and plant protein. Rinsing canned beans removes excess sodium and improves texture.
  • Crushed tomatoes: Form the base of the sauce. San Marzano variety offers superior sweetness and acidity balance.
  • Chili powder: Brings classic chili flavor. Fresh spices make a noticeable difference so replace if yours have been sitting for over 6 months.
  • Smoked paprika: Adds complexity and enhances the sausage flavor. Spanish varieties offer the richest smoke character.
  • Chicken broth: Creates the perfect consistency. Homemade provides the best flavor but low sodium store bought works well too.

Instructions

Brown the sausage:
Heat your Dutch oven over medium heat until hot but not smoking. Add the sliced sausage in a single layer, allowing it to develop a deep golden crust before stirring. This takes about 5 to 6 minutes total. The caramelization creates rich flavor compounds that form the foundation of your chili. Transfer the browned sausage to a plate, leaving the flavorful fat behind.
Sauté the aromatics:
Add the diced onion and bell pepper to the pot with the rendered sausage fat. Cook for 4 to 5 minutes, stirring occasionally, until the vegetables soften and the onions become translucent. The moisture from the vegetables will help release any browned bits from the bottom of the pot, incorporating that flavor into your chili.
Bloom the aromatics and spices:
Add the minced garlic and jalapeño to the softened vegetables and cook for just 1 minute until fragrant. Immediately add the tomato paste and dry spices, stirring constantly for another minute. This brief cooking period wakes up the dried spices and caramelizes the tomato paste, creating deeper, more complex flavors.
Simmer to perfection:
Return the browned sausage to the pot and add the crushed tomatoes, broth, and drained beans. Stir thoroughly to combine all ingredients. Bring the mixture to a gentle boil, then reduce heat to maintain a slow simmer. Cook uncovered for 25 to 30 minutes, stirring occasionally to prevent sticking. During this time, the liquid will reduce slightly, the flavors will meld, and the beans will absorb the seasonings.
Close-up of rich, red Sausage and Bean Chili, showcasing chunky textures and savory sausage slices. Save
Close-up of rich, red Sausage and Bean Chili, showcasing chunky textures and savory sausage slices. | ovenharmony.com

The smoked paprika is my secret ingredient in this chili. I discovered its transformative power years ago when I accidentally used it instead of regular paprika. The subtle smokiness it adds perfectly complements the sausage and creates a depth of flavor that makes people think the chili simmered all day, even though it comes together in less than an hour.

Storage and Reheating

This chili actually improves with time as the flavors continue to develop. Store leftovers in an airtight container in the refrigerator for up to 4 days. When reheating, add a splash of broth or water if the chili has thickened too much in storage. For best results, reheat slowly over medium low heat on the stovetop, stirring occasionally to prevent scorching. The chili can also be microwaved in individual portions, covered with a paper towel to prevent splattering.

Make It Your Own

This recipe welcomes customization based on your preferences and what you have on hand. Try using Italian sausage for a different flavor profile or substitute ground turkey or beef for the sausage. Vegetarians can omit the meat entirely and add an extra can of beans or some diced mushrooms for meaty texture. The bean varieties can also be switched according to preference pinto beans work wonderfully, as do cannellini beans for a creamier texture. For additional vegetables, consider adding diced zucchini, corn, or carrots in with the onions and peppers.

Serving Suggestions

While delicious on its own in a bowl, this chili becomes a complete meal with thoughtful accompaniments. Serve it over steamed rice or baked potatoes for a hearty dinner. For traditional pairings, cornbread makes an excellent side, especially when drizzled with honey for a sweet contrast to the savory chili. Set up a toppings bar with shredded cheese, sour cream, diced avocado, lime wedges, and fresh cilantro to allow everyone to customize their bowl. For gatherings, this chili works beautifully as part of a walking taco bar with corn chips as the base.

Seasonal Adaptations

Summer harvest version Add fresh corn cut from the cob and diced summer squash during the last 10 minutes of cooking

Fall comfort version Incorporate a cup of diced butternut squash with the onions and peppers

Winter warming version Add an extra teaspoon of cayenne and serve with a dollop of cooling crème fraîche

Garnished Sausage and Bean Chili: a flavorful bowl of chili ready to be enjoyed with cheese and sour cream. Save
Garnished Sausage and Bean Chili: a flavorful bowl of chili ready to be enjoyed with cheese and sour cream. | ovenharmony.com

This chili's rich and smoky flavor profile makes it a perfect centerpiece for a comforting meal.

Recipe FAQ

Can I use a different type of sausage?

Yes, chicken, turkey, or plant-based sausage easily substitute for smoked sausage, adjusting for texture and flavor preferences.

How can I make this dish spicier?

Keep the jalapeño seeds, add more cayenne pepper, or incorporate a dash of hot sauce to suit your desired heat level.

What are the best beans to use?

Kidney and black beans are recommended for their texture, but pinto or cannellini beans will work well too.

Is it possible to make this dish ahead?

Absolutely. The flavors intensify after a day in the fridge. Reheat gently and serve with fresh garnishes.

What sides pair best for serving?

Cornbread, rice, or a simple salad make excellent companions, offering balance to the chili's richness.

Can I freeze leftovers?

Yes, this chili freezes well for up to two months. Thaw overnight in the fridge before reheating thoroughly.

Sausage Bean Chili Smoky Flavor

Smoky sausage, beans, and tomato come together in a robust, hearty dish loaded with bold flavors.

Prep duration
15 min
Cook duration
40 min
Complete duration
55 min
Created by Claire Johnson

Classification One-Pot Recipes

Complexity Easy

Heritage American

Output 4 Portions

Dietary considerations None specified

Components

Meats

01 14 oz smoked sausage (such as kielbasa or andouille), sliced

Vegetables

01 1 medium onion, diced
02 1 red bell pepper, diced
03 2 cloves garlic, minced
04 1 jalapeño, seeded and finely chopped (optional)

Beans

01 14 oz kidney beans, drained and rinsed
02 14 oz black beans, drained and rinsed

Tomatoes & Liquids

01 14 oz crushed tomatoes
02 3/4 cup low-sodium chicken or vegetable broth

Spices & Seasonings

01 2 tbsp tomato paste
02 2 tsp chili powder
03 1 tsp ground cumin
04 1/2 tsp smoked paprika
05 1/2 tsp dried oregano
06 1/4 tsp cayenne pepper (optional)
07 1/2 tsp salt, or to taste
08 1/4 tsp black pepper

Garnishes (optional)

01 Chopped fresh cilantro
02 Shredded cheddar cheese
03 Sour cream
04 Sliced green onions

Directions

Phase 01

Brown the Sausage: Heat a large pot or Dutch oven over medium heat. Add the sliced sausage and cook for 5–6 minutes, stirring occasionally, until browned. Remove from the pot and set aside.

Phase 02

Sauté Aromatics: In the same pot, add the diced onion and red bell pepper. Sauté for 4–5 minutes until softened.

Phase 03

Add Garlic and Jalapeño: Incorporate the minced garlic and finely chopped jalapeño (if using) into the pot. Cook for 1 minute until fragrant.

Phase 04

Bloom the Spices: Stir in the tomato paste, chili powder, ground cumin, smoked paprika, dried oregano, cayenne pepper (if using), salt, and black pepper. Cook for 1 minute, stirring constantly, to toast and release their aromas.

Phase 05

Combine Ingredients: Add the crushed tomatoes, broth, drained and rinsed kidney beans, drained and rinsed black beans, and the browned sausage to the pot. Stir thoroughly to combine all components.

Phase 06

Simmer and Thicken: Bring the mixture to a gentle boil, then reduce the heat to low. Allow the chili to simmer uncovered for 25–30 minutes, stirring periodically, until it has thickened and the flavors have melded.

Phase 07

Adjust Seasoning: Taste the chili and adjust the salt and pepper as needed to achieve your desired flavor profile.

Phase 08

Serve: Ladle the hot chili into bowls. Serve immediately, optionally garnished with chopped fresh cilantro, shredded cheddar cheese, sour cream, and sliced green onions.

Necessary tools

  • Large pot or Dutch oven
  • Chef's knife
  • Cutting board
  • Wooden spoon or spatula
  • Can opener

Allergy details

Review each component for potential allergens and consult healthcare professionals if you're unsure about ingredients.
  • Contains: Potential gluten depending on sausage; dairy if cheese or sour cream are used as garnishes.
  • Always confirm sausage ingredients for gluten or other specific allergens.
  • For a dairy-free option, omit cheese and sour cream garnishes.

Nutritional information (each portion)

These values are approximate guidelines only and shouldn't replace professional medical guidance.
  • Energy: 480
  • Fats: 26 g
  • Carbohydrates: 34 g
  • Proteins: 26 g