Smoked Sausage Cheddar Pasta

Featured in: Comfort Bakes

This dish combines smoky sliced sausage with tender pasta, sautéed vegetables, and a creamy cheddar-Parmesan sauce. The mixture is topped with extra cheese and baked until bubbling and golden. Aromatic spices like smoked paprika and Dijon mustard add depth to the cheese sauce. The result is a hearty casserole perfect for a comforting meal, easily prepared within 50 minutes. Serve garnished with fresh parsley and relish a warm, satisfying blend of flavors and textures.

Updated on Sat, 15 Nov 2025 08:47:00 GMT
Golden bubbling Smoked Sausage & Cheddar Pasta Bake with melted cheese, perfect for a cozy dinner. Save
Golden bubbling Smoked Sausage & Cheddar Pasta Bake with melted cheese, perfect for a cozy dinner. | ovenharmony.com

A hearty, comforting casserole featuring smoky sausage, tender pasta, and a creamy cheddar cheese sauce baked until golden and bubbling. This dish brings together bold flavors for a family-style meal you'll crave again and again.

I remember making this pasta bake for a chilly weekend dinner. The kitchen filled with the scent of browning sausage and bubbling cheese. Everyone loved gathering around the table as the golden casserole came out of the oven.

Ingredients

  • Pasta: 300 g (10 oz) penne or fusilli pasta
  • Meats: 250 g (9 oz) smoked sausage (e.g. kielbasa), sliced into ½-inch rounds
  • Vegetables: 1 small yellow onion, finely chopped, 1 red bell pepper, diced, 2 cloves garlic, minced
  • Cheese Sauce: 2 tbsp unsalted butter, 2 tbsp all-purpose flour, 400 ml (1 2/3 cups) whole milk, 200 g (7 oz) sharp cheddar cheese, grated, 50 g (1.8 oz) Parmesan cheese, grated, 1 tsp Dijon mustard, 1/2 tsp smoked paprika, Salt and freshly ground black pepper, to taste
  • Topping: 50 g (1.8 oz) cheddar cheese, grated, 2 tbsp fresh parsley, chopped (optional)

Instructions

Prepare Oven & Dish:
Preheat oven to 200°C (400°F). Grease a 2-liter (2-quart) baking dish.
Cook Pasta:
Boil pasta in salted water until just al dente. Drain and set aside.
Brown Sausage:
Heat skillet over medium. Add smoked sausage. Cook for 3–4 minutes until lightly browned. Remove and set aside.
Sauté Vegetables:
Sauté onion and bell pepper for 3–4 minutes until softened. Add garlic and cook 1 minute more.
Make Cheese Sauce:
Melt butter in saucepan over medium. Stir in flour. Cook 1 minute. Gradually whisk in milk until smooth and slightly thickened, 3–4 minutes.
Add Cheese & Seasoning:
Lower heat, add cheddar and Parmesan, stirring until melted. Mix in mustard, paprika, salt, and pepper. Remove from heat.
Combine:
In large bowl, mix pasta, sausage, sautéed vegetables, and cheese sauce.
Assemble & Top:
Transfer to baking dish. Top with remaining cheddar.
Bake:
Bake 20–25 minutes until top is golden and bubbling.
Rest & Garnish:
Let rest 5 minutes. Garnish with parsley, if desired.
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This recipe always makes me think of sharing comfort food with loved ones. The bubbling cheese and savory aroma create a warm gathering around the dinner table.

Serving Suggestions

Pair this casserole with a simple green salad and crisp white wine for a balanced meal. Fresh bread makes a great addition for soaking up the cheese sauce.

Ingredient Swaps

Try smoked turkey sausage for a lighter option or toss in baby spinach or peas for extra veggies. Use gluten-free pasta if needed.

Nutrition

Each serving contains about 670 calories, 34 g fat, 56 g carbohydrates, and 34 g protein. Nutritional values may vary by specific ingredients used.

A flavorful Smoked Sausage & Cheddar Pasta Bake, showcasing bubbly cheese atop a hearty, cheesy casserole. Save
A flavorful Smoked Sausage & Cheddar Pasta Bake, showcasing bubbly cheese atop a hearty, cheesy casserole. | ovenharmony.com

This pasta bake is pure comfort and makes delicious leftovers. Enjoy every cheesy, smoky bite with friends or family.

Recipe FAQ

What type of sausage works best?

Smoked sausages like kielbasa provide a rich, smoky flavor that enhances the dish, but alternatives such as smoked turkey sausage can lighten the meal.

Can different pasta shapes be used?

Penne or fusilli are ideal as they hold the sauce well, but other short pasta shapes like rigatoni or elbow macaroni will also work nicely.

How can I make the cheese sauce thicker?

Ensure the butter and flour are cooked together before adding milk to create a smooth roux. Slowly whisking in the milk helps achieve the perfect creamy consistency.

Is it possible to add vegetables to this dish?

Yes, diced onions, bell peppers, and minced garlic are sautéed before mixing. You can also add baby spinach or frozen peas for extra color and nutrition.

What is the best way to achieve a golden topping?

Sprinkle grated cheddar cheese evenly on top before baking, then bake at 200°C (400°F) until the cheese is bubbling and golden brown, about 20–25 minutes.

Can this dish be prepared ahead of time?

Yes, assemble the components and refrigerate before baking. Bake just before serving to maintain freshness and texture.

Smoked Sausage Cheddar Pasta

A savory dish blending smoky sausage, pasta, and rich cheddar cheese, baked to a golden finish.

Prep duration
15 min
Cook duration
35 min
Complete duration
50 min
Created by Claire Johnson

Classification Comfort Bakes

Complexity Easy

Heritage American

Output 4 Portions

Dietary considerations None specified

Components

Pasta

01 10 oz penne or fusilli pasta

Meats

01 9 oz smoked sausage (e.g., kielbasa), sliced into ½-inch rounds

Vegetables

01 1 small yellow onion, finely chopped
02 1 red bell pepper, diced
03 2 cloves garlic, minced

Cheese Sauce

01 2 tbsp unsalted butter
02 2 tbsp all-purpose flour
03 1 2/3 cups whole milk
04 7 oz sharp cheddar cheese, grated
05 1.8 oz Parmesan cheese, grated
06 1 tsp Dijon mustard
07 1/2 tsp smoked paprika
08 Salt and freshly ground black pepper, to taste

Topping

01 1.8 oz cheddar cheese, grated
02 2 tbsp fresh parsley, chopped (optional)

Directions

Phase 01

Preheat oven and prepare dish: Preheat oven to 400°F. Grease a 2-quart baking dish.

Phase 02

Cook pasta: Boil pasta in salted water until just al dente. Drain and set aside.

Phase 03

Brown sausage: Heat a large skillet over medium heat. Cook sausage slices for 3–4 minutes until lightly browned, then remove from skillet.

Phase 04

Sauté vegetables: In the same skillet, sauté onion and bell pepper for 3–4 minutes until softened. Add garlic and cook for 1 minute more.

Phase 05

Make cheese sauce: Melt butter in a saucepan over medium heat. Stir in flour and cook for 1 minute. Gradually whisk in milk and cook 3–4 minutes until sauce thickens.

Phase 06

Add cheeses and seasoning: Lower heat and stir in cheddar and Parmesan until melted. Incorporate Dijon mustard, smoked paprika, salt, and pepper. Remove from heat.

Phase 07

Combine all components: In a large bowl, mix pasta, sausage, sautéed vegetables, and cheese sauce until evenly combined.

Phase 08

Assemble and top: Transfer mixture to prepared baking dish. Sprinkle with remaining cheddar cheese.

Phase 09

Bake: Bake for 20–25 minutes until top is golden and bubbling.

Phase 10

Rest and garnish: Let stand for 5 minutes before serving. Garnish with chopped parsley if desired.

Necessary tools

  • Large pot
  • Skillet
  • Saucepan
  • Whisk
  • 2-quart baking dish
  • Mixing bowl

Allergy details

Review each component for potential allergens and consult healthcare professionals if you're unsure about ingredients.
  • Contains milk (cheese, butter, milk), wheat (pasta, flour), mustard
  • Sausage may contain soy or other allergens; verify product labels.

Nutritional information (each portion)

These values are approximate guidelines only and shouldn't replace professional medical guidance.
  • Energy: 670
  • Fats: 34 g
  • Carbohydrates: 56 g
  • Proteins: 34 g